Corus is to build a new world-class
rail welding facility at its Scunthorpe steelworks.
The welding facility
will be part of the new £130m rail service centre, which is currently under
construction and will replace existing welding facilities at Corus’ Workington
and Castleton sites.
The Scunthorpe site will be able to
roll rail of up to 120m in length. Currently
Castleton receives
36m
rail from the Workington plant and welds it into 216m
continuous welded strings.
Corus recently won a multi-million-pound contract to supply
Network Rail with more than 200,000
tonnes of track a year.
The latest Non Destructive Testing equipment will be used
at the Rail Service Centre; A 14 camera cold profile gauge will check all dimensions
of the rail along the full length. Surface quality will be tested through a combination
of eddy current devices and an automatic visual inspection system. A number of
cameras are linked to the Intelligent Image Analysis System, this identifies
defects such as score marks, scale and rolled in scrap. Magnets generate currents
which flow over the rail surface, this detects closed defects such as rolling
laps and seams. 18 Ultrasonic probes will check for internal defects.
It is anticipated that welding
will cease at the Castleton site from 1 December 2006 and the new
facility will
be operational from March 2007.
Employees at the
Castleton and Workington welding
sites will be offered transfer opportunities
to the new welding facility at Scunthorpe (23 people are
employed at the Castleton
site). Additional posts will be recruited locally.
A virtual video of the NDT equipment and further information
can be found at:
http://investment.corusrail.com/en/to_see/virtual_tour/video_NDT
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